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Manufacturing The Pocket Decoder™

The Pocket Decoder™ is a design that encompasses three separate dies that fit together to make an original and unique design. This design has gone through many revisions and has been in the works since June 07.

Due to the complicated design and size this coin was manufactured using the die casting method. Die casting is an efficient, economical process for producing engineered metal parts by forcing molten metal under high pressure into steel molds. These molds, called dies, can be designed to produce complex shapes with a high degree of accuracy and repeatability.

The coolest thing about The Pocket Decoder™ is that the center wheel is interchangeable. During 2008 we will release fun and exciting center wheel designs as well as encourage folks to submit their own designs for wheels.


MINT ART WORK



DIES/MOLDS


Top inside 3D mold.

 


Bottom inside mold.


Result of the top inside and bottom inside. Cleaned up, but far from finished.



Center wheel mold.


Result of the inner wheel.



Front design 3D mold.

 


Back/bottom mold.

Result of the front and back. Cleaned up, but far from finished.



The front and back of the Pocket Decoder are connected with a secure hinge design.
 

The center wheel can be removed and replaced with other wheels that will be minted during 2008.

PLATING

 
The Pocket Decoder™ is plated in antique bronze.


FINAL PRODUCT

 

Poker Wheel!

Interchangeable
center wheel!

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